RENEWABLE ENERGY
COMPONENTS AND
PRESSINGS.

FDL manufactures pressed components, stampings and welded assemblies for renewable energy applications, supporting robust parts that need to perform in exposed and demanding conditions. Our capability is suited to both standalone components and larger sub-assemblies.

We help customers move from development work into repeatable production, delivering parts with the strength, consistency and finish needed for long-term performance. Combining presswork, welding and assembly allows us to provide more complete component solutions.

Our press range of 25 to 800 tonnes handles renewable energy components in mild steel, stainless steel, aluminium and high-strength steels – producing everything from structural mounting components through to precision stampings for energy equipment assemblies.

The renewable energy sector demands components that perform reliably in challenging outdoor environments over long service lives. FDL’s experienced teams deliver the quality, durability and competitive cost that sustainable energy projects require.

Discuss your renewable energy component requirements

SUPPORTING RENEWABLE ENERGY
PROGRAMMES AND COMPONENTS

We manufacture high-precision metal pressings, robust welded fabrications, and fully integrated mechanical assemblies for wind, solar, energy storage, underground heating systems and wider green energy applications. Partnering with original equipment manufacturers and infrastructure developers from early-stage project development and prototyping through to high-volume programme supply, we deliver engineering solutions that support the global transition to sustainable energy.

Our advanced capabilities cover the production of heavy-duty structural mounting components, intricate wind turbine pressings, and highly secure, weather-resistant formed enclosures for battery storage and electrical systems. Working with lightweight aluminium, corrosion-resistant stainless steel, and high-strength structural steel, we combine our core stamping expertise with precision manual and robotic welding. By offering complete sub-assembly services alongside our pressings, we deliver turnkey, line-ready components engineered to withstand harsh environmental exposure, ensuring long-term durability and structural integrity in the field.

Solar mounting and racking components

Aluminium mounting frames, brackets and rails for solar panel installations – lightweight, corrosion-resistant and produced to the dimensional accuracy that rapid on-site installation demands.

Wind turbine structural pressings

Nacelle components, tower internal fittings and structural brackets for onshore and offshore wind turbines – produced from structural steel and stainless steel with appropriate corrosion protection for exposed environments.

Energy storage and equipment enclosures

Formed enclosures and protective housings for battery systems, inverters and energy management equipment – produced in mild steel, stainless steel and aluminium to customer specifications.

RENEWABLES SECTOR EXPERTISE

OUR RENEWABLE ENERGY
SOLUTIONS

FDL supports the growing demand for UK-manufactured renewable energy components – supplying wind, solar and energy storage customers with the quality, production flexibility and competitive cost that green energy programmes require. As a family-owned Birmingham manufacturer with a long heritage of sustainability investment, we are a natural partner for the renewables sector.

Our renewable energy pressing capability covers a wide range of component types and materials, including aluminium solar mounting components, corrosion-resistant stainless steel for offshore and exposed locations, and high-strength steel for structural wind energy applications.

  • Presswork & Stamping

    High-volume, high-precision metal pressings using single action and progression press lines up to 800 tonnes.
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  • Deep Drawn Components

    World-class deep drawn stampings engineered to reduce waste, improve strength and optimise part performance.
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  • Prototyping

    Support from early-stage concepts and samples through to full production, helping de-risk design and launch.
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  • Toolmaking & Maintenance

    In-house tool design, manufacture and maintenance to keep production reliable, repeatable and cost-effective.
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  • Welding

    Resistance welding, manual MIG welding and robotic CO2 welding for robust, repeatable assemblies and sub-assemblies.
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  • Assembly

    Flexible assembly solutions to deliver finished or semi-finished components ready for your line-side.
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PROVEN METHOD

HOW WE SUPPORT YOUR
RENEWABLE ENERGY PROGRAMME

FDL’s renewable energy component programmes are managed with the flexibility and quality discipline the sector requires – from project enquiry through to long-term supply.

Initial review and feasibility

Sharing drawings, volumes and requirements to confirm technical and commercial fit.

Tooling design and optimisation

Engineering the right tooling approach to meet quality, cost and lead-time targets.

Samples, qualification and approval

Producing trial parts, supporting PPAP and refining the process where needed.

Series production and ongoing optimisation

Running stable production with continuous monitoring and improvement.

See our full step-by-step process

CASE STUDIES

OUR COMPONENTS
IN ACTION

Proven results from real
customer projects using our
pressing expertise.

NEED RENEWABLE ENERGY
COMPONENTS?

Call our team on 0121 452 8500 or submit your enquiry below. We’ll respond with expert advice and a competitive proposal for your renewable energy pressing requirements.