DEEP DRAWN
COMPONENTS
AND PARTS.
Frank Dudley Limited (FDL) is a specialist manufacturer of deep drawn components, producing high-precision deep drawn parts for a wide range of industries. With decades of experience, a world-class production facility and a commitment to exceptional quality, we deliver deep drawn stampings that reduce costs, minimise waste and maximise component strength.
Our deep drawn pressing process transforms flat sheet metal – from mild steel to stainless steel and aluminium – into complex, seamless three-dimensional shapes. The result is a stronger, more consistent component with less material waste than fabricated alternatives.
Every deep drawn part we produce is manufactured by skilled teams using state-of-the-art equipment, with expert engineering guidance available at every stage of your project, from initial concept through to final production.
DEEP DRAWN EXPERTISE
Quality DEEP DRAWN
COMPONENTS
Deep drawn stampings can significantly reduce operational and assembly costs while minimising waste. At FDL, we have refined this complex process over decades, combining our founding expertise with the knowledge and skills of our in-house engineering teams.
Our deep drawn pressing processes are designed to produce final shapes that minimise waste while enhancing the structure and strength of each part – so you never pay for metal that ends up as scrap, and you never compromise on quality.
We produce stainless steel and aluminium deep drawn components for a wide range of applications, examples include:
- Automotive deep drawn parts
- Marine components
- Consumer products
- Agricultural applications
- Engine components
If you are unsure whether deep drawn stampings are the right solution for your application, our engineers are ready to provide professional advice – whether it’s guidance on shell height, radii, materials or production volumes.
EXPERT DEEP DRAWN
STAMPING CAPABILITIES
Our deep drawn stamping capability is built on precision tooling, experienced engineering teams and a rigorous quality process. We manufacture deep drawn components from stainless steel, aluminium and other materials to meet the most demanding application requirements.
Every deep drawn part is engineered to minimise waste while enhancing structural integrity – ensuring you receive a robust, precision component that meets your exact specifications without compromise.
As a family-owned manufacturer, we combine the personal service and flexibility of a specialist supplier with the capacity and quality standards expected by global OEMs and Tier 1 manufacturers, supporting everything from small batch work through to low- and high-volume production.
Components in stainless steel, aluminium and mild steel from 0.5mm to 15mm thick.
We serve a wide array of industries and applications worldwide.
In-process controls and quality checks ensure every component meets your specifications.
PROVEN METHOD
HOW WE PRODUCE YOUR
DEEP DRAWN PARTS
From first enquiry to regular supply, every deep drawn components project follows a proven, transparent process.
Initial review and feasibility
Sharing drawings, volumes and requirements to confirm technical and commercial fit.
Tooling design and optimisation
Engineering the right tooling approach to meet quality, cost and lead-time targets.
Samples, qualification and approval
Producing trial parts, supporting PPAP and refining the process where needed.
Series production and ongoing optimisation
Running stable production with continuous monitoring and improvement.
Press Specifications
We operate a range of manual and progression presses from 25 to 800 tonnes, giving us the flexibility to handle both simple blanking work and complex multi-stage progressive tooling. All presses are maintained in-house and available for short or long production runs.
Manual Press Line: Medium Tonnage (25T – 150T)
| Press ID | Tonnage (T) | Bed Size (mm) [Left/Right][Front/Back] | Shut Height (mm) [Min][Max] | Stroke Length (mm) |
|---|---|---|---|---|
| Press 9A | 30 | 610-406 | 0-228 | 76 |
| Press 12 | 75 | 889-584 | 0-254 | 102 |
| Press 6 | 150 | 1,727-914 | 270-575 | 254 |
| Press 21 | 150 | 1,829-914 | 440-575 | 254 |
| Press 2 | 150 | 1,829-914 | 440-575 | 254 |
| Press 8 | 150 | 1,727-914 | 270-575 | 254 |
Manual Press Line: Heavy Tonnage (150T – 800T)
| Press ID | Tonnage (T) | Bed Size (mm) [Left/Right][Front/Back] | Shut Height (mm) [Min][Max] | Stroke Length (mm) |
|---|---|---|---|---|
| Press 23 | 400 | 2,743-1,524 | 450-740 | 406 |
| Press 12 | 400 | 2,743-1,524 | 300-900 | 406 |
| Press 15 | 400 | 2,743-1,524 | 600-900 | 406 |
| Press 4 | 450 | 2,743-1,524 | 558-1,143 | 610 |
| Press 16 | 500 | 2,743-1,828 | 460-900 | 457 |
| Press 18 | 600 | 3,763-2,134 | 584-1,981 | 610 |
| Press 30 | 630 | 1,220-1,651 | 440-630 | 320 |
| Press 24 | 750 | 3,149-2,134 | 735-1,350 | 610 |
| Press 25 | 750 | 3,149-2,134 | 735-1,350 | 610 |
| Press 17 | 800 | 2,743-1,981 | 609-914 | 406 |
Progressive Press Line: Medium Tonnage (120T – 200T)
| Press ID | Tonnage (T) | Bed Size (mm) [Left/Right][Front/Back] | Shut Height (mm) [Min][Max] | Stroke Length (mm) | Coil Width (mm) [Min][Max] | Material Thickness (mm) [Min][Max] |
|---|---|---|---|---|---|---|
| Press 40 | 120 | 1,000-660 | -500 | 100 | -300 | 0.7-7 |
| Press 22 | 150 | 1,828-914 | -559 | 254 | -300 | 0.3-3 |
| Press 18 | 200 | 1,168-1,016 | 310-450 | 150 | -300 | 0.3-3 |
| Press 19 | 200 | 1,168-1,016 | 310-450 | 95 | -300 | 0.6-6 |
Progressive Press Line: Heavy Tonnage (200T – 800T)
| Press ID | Tonnage (T) | Bed Size (mm) [Left/Right][Front/Back] | Shut Height (mm) [Min][Max] | Stroke Length (mm) | Coil Width (mm) [Min][Max] | Material Thickness (mm) [Min][Max] |
|---|---|---|---|---|---|---|
| Press 1 | 500 | 3,200-1,800 | 690-995 | 300 | 200-800 | 0.6-6 |
| Press 2 | 800 | 4,000-2,130 | 785-1,085 | 700 | 200-1,000 | 0.6-6 |
Facility Lifting & Material Handling Capabilities
| Type | Tonnage |
|---|---|
| Overhead Crane | 5 |
| Overhead Crane | 20 |
| Forklift | 3 |
| Forklift | 3 |
| Forklift | 3 |
| Forklift | 3 |
| Forklift | 3 |
| Forklift | 3 |
| Forklift | 6 |
| Forklift | 9 |
SUCCESS STORIES
DEEP DRAWN COMPONENTS
IN ACTION
Proven results from real
customer projects using our
pressing expertise.
-
Frank Dudley achieves Caterpillar’s Supplier Excellence Recognition, ranking in the top 15% of 14,000 global suppliers for outstanding quality and on-time delivery.
-
Frank Dudley wins a fourth consecutive DAF Supplier Gold Award, scaling supply volume over 500% with a 99.87% OTIF delivery performance.
READY FOR QUALITY
METAL PRESSINGS?
Submit your project details below, or contact our team on 0121 452 8500 and our metal pressing experts will respond with a tailored quote.