When it comes to producing precision machined components, Frank Dudley Limited offers the perfect combination of flexible and competitive services supplying components that you can trust. The technical expertise of our shop floor teams is unrivalled and is an area we focus on very strongly to ensure our customers receive the highest standard in professional production and the right part first time every time.

The assembly technique

Because we have invested highly in our workforce and the equipment within our workshops, we are able to offer our customers a wide range of assembly techniques. Whether you require an assembly process that requires combining self-piercing rivet systems with spot and projection welding, or Co2 and robot welding cells, we can deliver.

In addition to first class quality components and custom services, we also offer the utmost in technical prowess when it comes to complicated assemblies. Whether you require the smallest of loop wire welds, or the assembly of a front cross member, our experienced engineers can take in-house manufactured parts to produce the most complex assemblies. All works are carried out in our purpose built assembly cells.

Assembled Components
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Welded and riveted assemblies

At Frank Dudley Limited, we take great pride in carefully aligning our services with the needs of our customers. We may have grown our manufacturing base significantly over the years, but we are there for all businesses large and small. From small volumes of 50 batches to production runs of up to 15,000 components a week, we can deliver on time every time.

All assembly work carried out by our teams is produced using in-house aluminium pressings, stainless steel pressings, mild steel pressings and high quality outsourced parts. These are then assembled on site by our experienced teams in our purpose built assembly cells.

We offer assembled components for a wide variety of operations, including, but not limited to:

  • Spin riveting
  • Hand built assembly
  • Bushing
  • Welding
  • Assembly of fixings
  • Spot and projection welding
  • Packing
  • Drilling, tapping and reaming
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Our teams also have considerable knowledge in outsourcing components. We are committed to giving our teams the very best training, development and equipment to work with. This ensures you receive quality components that give you an excellent return on your investment.

Here are just some of the outsourced parts we can procure:

  • Forgings
  • Machined parts - CNC, turned, cold headed
  • Springs
  • Castings - pressure die, investment and gravity
  • Fasteners
  • Bushes
  • Laser cut blanks
  • Manipulated tubes

Choose the finish to suit the part and operation

We also believe that our customers should have the best choice when it comes to the finish of their assembled components. With this in mind, we offer a wide range of options that give you the freedom to choose the finish that matches the part and its application.

Here are just some of the finishes we have to offer:

  • Paint - e-coat or powder
  • Plating - chrome or black chrome, zinc or barrel zinc
  • Surface - chemical black, polished or vibro debur
Assembled Components

Speak to us today to find out more about our assembled components or any aspect of our welding or assembly services. Our team is standing by to give you the expert service you can trust and dependable products that offer you the best results.